How to fix ROB the Robot

NES Deluxe Set Box Front

I recently picked up an original NES Deluxe set from a garage sale for only $40. It was a complete set and in the original box with Rob the Robot! Obviously I couldn’t pass up a deal this good.

Here’s some pics of the NES Deluxe Set Box for your viewing pleasure =)

NES Deluxe Set Box Front
NES Deluxe Set Box Front
NES Deluxe Set Box Bottom
NES Deluxe Set Box Bottom
NES Deluxe Set Box Back
NES Deluxe Set Box Back
NES Deluxe Set Box Side
NES Deluxe Set Box Side
NES Deluxe Set Box Styrofoam
NES Deluxe Set Box Styrofoam
NES Deluxe Set Box Contents
NES Deluxe Set Box Contents

Upon returning home to test it I found that everything worked perfectly except ROB wouldn’t move up or down. I was able to fix ROB so I thought I would share some knowledge on what I did to fix the problem.

How to fix ROB

It’s much easier to fix him if you turn him upside down. This is due to the fact that ROB is filled with gears and if he’s upside down the gears will not fall out when you remove the screws that hold ROB’s torso together.

NES ROB Repair - ROB Turned Upside Down
NES ROB Repair - ROB Turned Upside Down

Once the ROB’s torso screws are out the inside will look like this:

NES ROB Inside View
NES ROB Inside View

When ROB can’t move up or down it’s almost always do the the front gear/axle assembly. Back in the day Nintendo glued a part of it together and over time the glue can dry out and when that happens the gears won’t turn on the axle. Below is a picture of the gear I’m talking about:

NES ROB Inside Problems
NES ROB Inside Problems

All you need to do is remove of ROB’s as well as the gears that move the arms. Next you can remove the gear/axle assembly and put super glue on the part listed in the previous pic.

Reassembly

It’s much easier if you prop up ROB’s arms when you put him back together. You need to make sure everything lines up otherwise you will have to take it apart again because it will not work unless it’s lined up perfectly.

The outcome

How to troubleshoot, diagnose and repair Nintendo NES common problems

How a Nintendo NES game cartridge looks in the 72 pin connector
Nintendo NES Toaster
Nintendo NES Toaster

A very common problem for the original style “toaster” NES is when you put in a game and turn on the NES that you only get a blinking red power light and the system won’t play the game…This symptom can be caused by multiple factors so lets first understand what’s really going on here.

Nintendo installed a lockout chip (also known as the C.I.C. Chip) on the motherboard of the toaster NES. Note: The newer style “Top Loader” NES does NOT have a lockout chip on the motherboard. Nintendo implemented the lockout chip to try to stop non licensed games from being produced for the NES. Because of this lockout chip every officially licensed NES game has a chip in the game cartridge that syncs with the NES’s Lockout chip when you turn on the NES. When you turn on the NES the lockout chip on the motherboard looks to sync with the game chip. If the game doesn’t have the chip present the NES will then restart once every second because it “thinks” you have a non licensed game. Now that you understand the lockout chip and how it works you can better understand how to fully diagnose the NES.

Nintendo NES Motherboard Version 10 from 1987
Nintendo NES Motherboard Version 10 from 1987
NES Motherboard with Lockout CIC Chip Highlighted
NES Motherboard with Lockout CIC Chip Highlighted

It’s pretty simple to disable the NES lockout chip. You need to open up the NES and get it down to the motherboard. I’ve attached a picture for you to see where the lockout chip is located on the NES motherboard. All you need to do is cut pin 4 on the lockout chip. The way I cut it was by using a pick tool (looks like the one a dentist uses to scrape your teeth). All I did was pull pin 4 out of the chip and viola! No more NES lockout chip! Once you do this your NES will not restart once every second if you don’t insert a game.

Nintendo NES Motherboard after Lockout Chip (CIC chip) has been cut
Nintendo NES Motherboard after Lockout Chip (CIC chip) has been cut
NES Lockout CIC Chip Close Up View
NES Lockout CIC Chip Close Up View

Repair Nintendo Problems

Another common problem with the NES is a bad connection between the game and the NES motherboard itself. This is caused by the infamous “72 Pin Connector” that the Toaster NES has. This connector is very sensitive to dirt and dust and dirty connections will almost always be the culprit. Sometimes the 72 pin connector itself is bad due to it getting bent or broken but this is more rare and a good cleaning should at least be tried to restore it back to original functionality.

I hate the Nintendo NES 72 pin connector from the Toaster!
I hate the Nintendo NES 72 pin connector from the Toaster!

Once you take apart the NES you need to slide off the 72 pin connector. Just wiggle it back and forth until it slides off.

Pulling the 72 pin connector off the Nintendo NES motherboard
Pulling the 72 pin connector off the Nintendo NES motherboard

With the 72 pin connector off the NES motherboard you can now clean the pins with a 50/50 mix of alcohol. I’ve always had good luck with the 50/50 alcohol but there are other ways you can do it. I dipped Qtips in alcohol and then scrubbed off the pins on the motherboard. Using the other end of the Qtip or a clean rag wipe off the contacts until they are clean and dry. As you scrub the contracts your Qtip will turn black. The black is all the dirt and crud accumulated of the 25 plus years the NES has been around.

Now that the NES motherboard is clean you can turn your attention to the actual 72 pin adapter. Over time it gets worn out and dirty so the first thing you want to do is clean it off using the same 50/50 alcohol.

The infamous Nintendo NES 72 pin connector in all it's glory!
The infamous Nintendo NES 72 pin connector in all it's glory!

Take a Qtip and dip it in the alcohol and run it over both rows of pins on the 72 pin connector. Use the other dry end of the Qtip to scrub the rows clean and dry. Just like when you clean the NES motherboard your Qtip will turn black.

Since the toaster NES has you put in the games and then press the game down into place, this bends the pins on the connector over time. They get stuck bent down and it give you little or no connection from the game to the motherboard. To fix this you can use a dental pick or a very small flat blade screw driver to bend these pins back up into place.

How a Nintendo NES game cartridge looks in the 72 pin connector
How a Nintendo NES game cartridge looks in the 72 pin connector